Last Updated on:
With the rapid development of Industry 4.0 and intelligent manufacturing, the crane industry is experiencing new transformations.
Henan kuangshan crane co ltd, as an industry leader, is always committed to technological innovation and product upgrades.
This article will introduce a series of the latest intelligent crane products launched by Henan kuangshan, helping you understand the current developments in the field of intelligent cranes.
Henan kuangshan intelligent gantry clamp cranes are high-end products based on artificial intelligence technology. They utilize 3D complex vision-based scene perception, enabling fully automatic, unmanned, and intelligent operations in complex environments. Unlike traditional automated crane systems, these crane smart systems use cameras as “eyes” and AI algorithms as the “brain.”
The fundamental modules of this intelligent control system include an intelligent closed-loop system, anti-sway module, intelligent recognition and positioning perception module, and intelligent safety module. With self-deep learning capabilities akin to intelligent robotic systems, these smart automated gantry cranes can handle complex tasks in various scenarios.
Intelligent Inbound Process
The automated stacker crane receives a system command and swiftly moves to the designated inbound point after a forklift places the material there. Using a lifting fork, the automated overhead crane accurately picks up the material. The crane’s trolley rotation mechanism then adjusts the orientation of the fork and the material. Following the intelligent planning of the warehouse system, the material is placed in the vacant position on the appropriate type of shelf. Simultaneously, the system records the material’s outbound code for easy and quick retrieval later.
Intelligent Outbound Process
Based on the outbound material code, the system assigns an intelligent warehouse crane to retrieve the material from its shelf. The warehouse fork moves to the corresponding row and column, accurately picking up the material and removing it from the shelf. The trolley, driven by the rotation gear, safely adjusts the orientation of the fork and the material. The material is then transported through a secure channel to the designated outbound point, where a forklift completes the outbound transfer.
Henan kuangshan intelligent gantry robots are primarily composed of traveling end beams, traveling motors, main beam rails, sliding mechanical arms, sliding motors, cable drag chains, lifting motors, lifting mechanical arms, and rotary manipulators. These robots utilize intelligent scanning and 3D imaging to remember scanned results.
Based on system instructions, the gantry robot automatically adjusts its posture, intelligently plans paths, and precisely grasps workpieces according to 3D scan positioning. The mechanical hand is designed with anti-loosening features. The gantry robot intelligently plans its path to precisely load materials onto available machines, avoiding obstacles during operation. Following system commands, it automatically moves to workstations where processing is complete, accurately retrieves finished workpieces, and smartly stacks them based on the remembered 3D scan results.
Henan kuangshan self-developed intelligent gantry robots are now produced, installed, and in use. A single robot can simultaneously serve multiple CNC machining centers. These intelligent gantry robots can be equipped with various automated lifting devices, making them suitable for different industry scenarios and enabling intelligent, automated, and unmanned production.
Kuangshan group has customized and developed an automated steel plate transport crane for Sany Heavy Industry, based on the traditional electromagnetic beam crane. This crane is not only safer and more efficient but also capable of automated and intelligent operation, featuring high positioning accuracy, fast running speed, and maintenance-free benefits.
Thin steel plates are first straightened and positioned accurately on a steel plate conveyor straightening platform. The steel plate handling crane automatically moves above the steel plate, using vacuum suction cups to lift the plate. Safety hooks secure the bottom of the steel plate to prevent it from falling in case of power failure or other emergencies. The automatic crane system then transports the steel plate precisely to the target workstation, lowers the plate, and releases the safety hooks. The steel plate then moves into the next processing stage.
For handling wide steel plates, the crane can automatically adjust the width between vacuum suction cups to ensure safer lifting. Users can choose between automatic or manual adjustment of vacuum suction cup lifting devices based on their production needs.
When handling thick steel plates, the crane uses electromagnets for transportation. Depending on the configuration, the height of the vacuum suction cups can be automatically or manually adjusted to prevent wear during electromagnetic handling, extending the lifespan of the lifting devices. The safety hooks continue to function during the electromagnetic automated handling process, ensuring safe production.
Henan kuangshan’s automated steel plate handling cranes are now in mass production and use. These cranes are not only suitable for the steel plate processing industry but also for other industries involving metal plates, construction panels, wood boards, glass, and more.
The QL10+10T fully automatic
electromagnetic overhead crane
, manufactured by Kuangshan crane, features rigid guide columns for anti-sway functionality, achieving precise positioning and a high degree of automated control. It offers seamless one-click switching and a dual motor lift design for enhanced safety, providing double security during lifting operations. The automatic electromagnetic hanging beam crane is equipped with electro-permanent magnetic lifting devices that offer instant charging and permanent magnetization, eliminating the need for a power-off magnet retention system.
Cranes operating in the same span automatically avoid each other, and proximity-based dispatching is achieved based on the target location. The automated rotating magnetic bridge crane supports multiple operation modes, including ground operation, remote control, and long-distance operation, providing diverse operation options. In full automatic mode, the crane intelligently interacts with production equipment to achieve fully automated production.
Henan Kuangshan has custom-designed a 50+50t slab crane for the Rizhao Quality Base of Shandong Iron and Steel Group, specifically for lifting and placing hot rolled slabs. Due to the high-temperature and frequent use environment, the design incorporates a large amount of high-strength materials to ensure reliable operation and extend the crane’s lifespan. A digital speed control system and guiding device are employed to ensure smooth operation and precise positioning. Additionally, various monitoring sensor systems, such as PLC control, weighing systems, fault display, and positioning devices, are integrated into the crane to provide the foundational conditions for future automation upgrades.
To enhance performance while considering user-friendliness, numerous maintenance-free designs have been added to significantly reduce the workload of maintenance personnel. The successful operation of this slab handling crane aligns with the current trend toward higher tonnage, larger spans, higher speeds, and automation in crane development.
Xinyang Steel, a leading enterprise in the steelmaking industry, has commissioned Henan Kuangshan to manufacture a 360/80t casting crane primarily used for transporting molten steel and furnace maintenance. This is currently one of the largest double-girder casting cranes in China. The bridge and trolley are processed using the company’s large-scale processing equipment, which significantly enhances assembly precision and performance.
The crane’s primary drive system features fully digital silicon-controlled rectifier (SCR) voltage regulation and speed control, as well as frequency conversion speed control. It includes functions such as fault self-diagnosis and smooth, comfortable operation. These features, combined with a safety monitoring system, ensure and enhance the crane’s operational reliability and stability.
Intelligent cranes integrate cutting-edge technologies such as the Internet of Things (IoT), artificial intelligence (AI), and big data, enabling remote monitoring, automated operation, and predictive maintenance. This smart upgrade not only enhances operational safety and efficiency but also significantly reduces maintenance costs and downtime. In the future, we can expect the emergence of more intelligent crane models to meet the diverse needs of different customers.